Basic Info.
Specification
Normal, CE, RoHS, ISO, SGS
Name
Solar Panel EL Tester
Test Imaging Time
5-10 Sec
Detector Manufacturer
German Customization
Resolution Ratio
8.3 Million Pixels 3326*2504
Transport Package
1 PC /Carton for EL830-3 Solar PV Online EL Tester
Product Description
Solar panel EL tester
Introduction:
This equipment is mainly used forsolar module defect detections andspecial test for production technology control,which is used for solar cell if there is material defect,sintering defect,process pollution,ceasma and bad pieces.
Equipment environment and basic data for design
Operating environment:
Contents Items | Environment Index |
Equipment Power Specification | Power | 380VAC±10%(three phases five wires) |
Frequency | 50Hz±1% |
Phase number | 3 phases |
Air source | Air pressure | 6-8kg/cm2 |
Basic data for design
Item | Design data |
Product name | Solar panel module |
Product weight | <30KG |
Beat | 35~45sec/pcs |
Safety and design specification | Relevant national standards and enterprise internal standard |
Application range
This Equipment is mainly used for solar module defect detection and special test for production process control, to test whether solar cells have material defects, sintering defects, process pollution, slivers and inferior pieces etc. Or not.
Equipment name and model
Applicable sample: Flat crystalline silicon solar cell moduleApplicable process: It is available before and after lamination(It is used for frame modules and non-frame modules)Effective testing area: 2100mm×1200mmResolution ratio:1600 pixelClear imaging time:≤15sEquipment light source is lower polishing mode Defect detection type:process pollution,material defect,crack,fragment,broken gate,lack of soldering,low effiency etc; Maximum size of testing module:L(2000mm)×W(1050mm) Minimum size of testing module:L(1200mm)×W(700mm) Sensitivity:detect the width of crack is less than 0.2umConstant current power supply:Military level program-controlled power supply,0~9.5A;0~80VAutomation degree:equipment is equipped with rotating devices, which will convey modules to the test positions,it is also equipped with a suit of Automatic alignment component lead wires, which automatic contact the probe unit of lead wires and a suit of connecting cable device that need to manual connected;Automatic and manual barcode scanning dual mode;Images automatic save,sort Applicable size:Transfer orbit is applied for multiple size mudules,No need to adjust track spacing,the probe unit could adjust,convenient and efficient. Easy maintenance:it is equipped with maintenance doors in the positions of probe units and cameras, it is quick and easy cleaning and maintance.
Specifications
1. Control Mode: PLC+PC
2. Power Supply: AV220V 50Hz Single Phrase
3. Intensity of Air Pressure: 6-8kg/cm2
4. Air Pressure: 0.4~0.6Mpa
EL tester principle
Warranty
One year of free services and repairs.
Customization offered.
Parameter
Name | Solar panel EL tester |
Constant flow source | Import military level program-controlled power supply |
Constant current power supply | Program-controlled,automatic control by operating software. Constant flow source has overload protection function,No pulse or wave. |
Current range | 0~9.5A continuously adjustable,precision 1mA |
Voltage range | 0~80V continuously adjustable,precision 1mV |
Test condition | Normal temperature |
Environment temperature | 5ºC~35ºC |
Relative humidity | ≤ 85%RH |
Software | Egiga self-development |
Image storage | Save form by Bar code automatically generated file name |
Control interface | Fully Chinese diaguage interface,automatic control constant current source on and off |
Image storage | Classify preservation |
Saving route setting | After setting the route setting,each shift doesn't need to set, automatic classification after employees test judgment, but saving route setting could be reset |
Software functions | Double-click on the graph and enlarge dsplay function, show fine figures,easy to judge |
| Current setting;detection time setting; Based on barcode generating the file name,classification of detection results;Automatic Statistics; |
Alarm function | It will be alarm when there is unqualified module |
Mechnical parts of equipment
Equipemnt overall structure | Equipment overall structure is made up of three parts,A part is structured unit,B part is main body testing unit,C part is diacharging unit. The whole body is made up of probe support frame and could corss the top of module. |
Transmission belt | Transimission belts of A/B/C adopt wear-resisting synchronous belt,high stability of transmission |
Orbit adjusting | It has no need to adjust orbit when change different products,,it is onlyneed to adjust conductive track. |
Positioning mode | Module enter into B part testing area to be located photoelectrically, it is precise positioning and reliable. It is also precise positioning and reliable for the black border or black back modules. |
Automatic scanning | Bar-code online automatic scanning,Scanner installed in the test host feeding port,and could adjust position,Scanning gun is light swing movable online scanning. |
Imaging modes | Equipment adopts 8.3 million pixels camera,Camera lens inside the image. |
Maintenance door | Maintenance door design of equipment needs to consider that easy for employee to enter. |
Operation table | Operation table is equipped with the feeding side position of testing main body,computer display embedded in the equipment main body.computer main body and constant current power supply have independent cabient storage,at the same time, it considers Heat dissipation and convenient maintenance problems. The direction of operator is in the face of EL. |
Control cabinent | Equipment has a separate electric control cabinet and pneumatic control components, Cabinent body is equipped with the two side bottom of B part, which is easy to maintenance and overhaul. |
Line pipe laying | Circuits and Pneumatic installation in conformity with the relevant provisions of the state |
Testing time | From beginning to the discharding finishing, the testing time of one module is within 35~45S, |
Computer | Brnad whole machine(mating 27"display,Mouse keyboard) |
| Reserved MES system interface |
Main spare parts list
Number | Name | Qty | Unit | Brand |
1 | Camera(include Electronic refrigeration system) | 1 | suit | SONY |
2 | Industrial-grade near infrared optical module | 1 | pc | WOTA |
3 | power with steady voltagy and current 10A/100V) | 1 | set | QJE |
4 | GST-EL-830 black box; include:black box shell, electrode,open/closed door(include cylinder) | 1 | suit | Self-made |
5 | DELL main body of computer | 1 | suit | DELL |
6 | 27# liquid crystal display | 1 | set | DELL |
Basic configuration parameter table
Number | Name | Specification | Notes |
1, | Small hollow shaft motor | 90W/220VAC/50Hz | Germany JSCC |
2, | Synchronous belt | T10-30 length is settable | Special synchronous belt(Photovoltaic dedicated) |
3, | Synchronous transmission wheel | AL6061 T10 | Self-made |
4, | Framework | Aluminum European standard 4080,4040 | Self-made |
5, | Alignment pin | 12-110 | Taiwan MEAN |
6, | Frequency converter | DELTA ELECTRONIC | Out-sourcing |
7, | Driving expansion shaft | External diameter 25 | Self-made |
8, | Non-contacting sensor | Design selection | Omron /German Silk |
9, | Bearing | Japan NSK/THK/FYH | Out-sourcing |
10, | Sheet metal and machined parts | A3/45# Steel | Self-made |
11, | Sliding rail | Photovolatic specialized | Self-made |
12, | Automatic bar code system | | Self integration |
Spare parts: |
1, | Synchronous pulley | Design selection | 1PCS |
About us
Suzhou GST Technology Co., Ltd. is a high-tech company in the field of industrial automation, specializing in the R&D, manufacture and sales of Turnkey Solar Module Production Line, automated machinery and equipment, automatic storage and retrieving system, industrial robots, whole factory output planning of FA system, intelligent factory management software and offering technology services etc., located in national development zone--New District, Suzhou, China. Besides, our office in Shanghai, Shanghai Rich specializes in trading of elevator parts and electric unicycle.
The core technical teams are experienced in the fields of semiconductor, new energy resources, LCD, software development, single chip microcomputer etc...Meanwhile, the company has also established strategic cooperation relationships with universities and research institutions, such as Huazhong University of Science and Technology, the 2ND and the 41th institutes of China Electronics Technology Group. The company has departments of FA, software development, pneumatic hydraulic and international trade to provide comprehensive services.
Contact us
E-mail for the most attractive deals
teresalee
Mobile:86-13915586390
Web: suzhougst.en.made-in-china.com,suzhougst.en.made-in-china.com
Address:
No. 99 Wutu Road, New District, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Transportation
Management System Certification:
ISO 9001
Company Introduction:
Suzhou GST Technology Co., Ltd. is a high-tech company in the field of industrial automation, specializing in the R&D, manufacture and sales of Turnkey Solar Module Production Line, automated machinery and equipment, automatic storage and retrieving system, industrial robots, whole factory output planning of FA system, intelligent factory management software and offering technology services etc., located in national development zone--New District, Suzhou, China. Besides, our office in Shanghai, Shanghai Rich specializes in trading of elevator parts and electric unicycle.
The core technical teams are experienced in the fields of semiconductor, new energy resources, LCD, software development, single chip microcomputer etc...Meanwhile, the company has also established strategic cooperation relationships with universities and research institutions, such as Huazhong University of Science and Technology, the 2ND and the 41th institutes of China Electronics Technology Group. The company has departments of FA, software development, pneumatic hydraulic and international trade to provide comprehensive services.
GST has been always insisting the spirits of "Integrity, Earnest, Quality, Innovation and Win-Win Principle" to strive to become a world famous enterprise with a good fame. The company is established on the basis of excellent management mode, perfect technology, considerate services and high quality. It will be our honor to build friendly business relationship with you. Welcome to China, welcome to GST.